To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Hook onto the object using a pulling point, tow strap or chain. Save This Manual Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Remove old Wire Rope and attach new assembly. I have an old Badland ATV/UTV 3000 lb winch. You could lock it up to keep everything secure and cut a hole to run winch line out. Has anyone else been successful in finding replacement parts ? Will sell for $280 firm! It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Winch with Wire Rope. Some people are too busy knowing it all to ever learn anything. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Wear heavy-duty work gloves when handling the wire rope. I had the same problem with 12000lb. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Do not power the hook all the way into the fairlead or winch. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. Do not try to guide wire rope. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. They are very popular and have been a default for 44 vehicles. If you are going to go cheap and Chinese consider running a Smittybilt winch. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Do not exceed the angles shown in Figure B for a roller fairlead. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Press and hold the remote switch for approximately 2 seconds to start using the winch. These cable ropes are specially built by coiling together metal wires that form a helix. When you buy through links on our site, we may earn an affiliate commission. Make sure the Winch will fit the chosen mounting area. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. Im looking for a drum assembly for a Badland 2500 lb winch. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. Good thing that there are winch manufacturing companies that do that. The red wire is connected from the solenoid box to the battery positive side. Winch Cover: 5. However, the brand does not provide winch accessories as widely as other winch brands do. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. UV Stabilized Waterproof Winch Cover: Ideal for Badland 1500 to Badland 5000 Winch. How do I get the hardware. 3491 Mission Oaks Blvd. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. I could try using a controller from another brand. Keeping a constant focus is more critical. For using wireless remote, attach the remote controller switch to the solenoid. The series-wound motor stays cool while the 3-stage planetary gear system provides fast line speed. Run winch with vehicle motor running. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Badland is a winch brand that provides good quality winches. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. The brand is unimportant. Most badland winches come with a mounting plate for your winch. Thanks for your help. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. Connect the wire rope for a double line system as shown in Figure J below. The listed breaking point is 4600 lbs. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: I dont know about you but that is a big advantage for me. Only use a 12V automotive (or equivalent) battery, in good condition. Proof of purchase date and an explanation of the complaint must accompany the merchandise. We are in the process of making one similar for Badland winch 12000 parts as well. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. To operate the winch, plug the remote into the socket connector. if abnormal noise or vibration occurs, have the problem corrected before further use. Yes, these units are waterproof. The sharp borders help the cable from getting damaged. Apply 12 volts to coil terminals directly. Save my name, email, and website in this browser for the next time I comment. One safety feature in this machine includes the automatic load brake. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Tighten all power cable hardware to 20 in. These include: IP66 Rated Weatherproof A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. Required fields are marked *. Do you know where I can purchase one? As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. The wireless remote controller box will act as a receiver for the wireless remote. Let's discuss some setbacks of this unit. The company offers a 65-feet long cable with this product. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Keep proper footing and balance at all times. A road alligator jumped up and took out the controller box. Just imagine how good quality their products are if the military uses them. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. As you can see all the parts in the diagram below, you can understand the wiring well. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. A dead tree is not capable of withstanding that much weight and has weaker roots. Check for any blunt wires or uncovered pieces of wire before connecting the winch to a battery. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. remote control cable directly to the remote socket on the solenoid box. This makes it ideal for outdoor use, especially in humid and rainy climates. A good advantage you can get with this fairlead is that it looks cool. Non-skid footwear is recommended. Examine the winch for structural cracks, bends, damage, frayed or kinked wire rope, and any other conditions that may affect the safe operation of the winch. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. The book said relay. One possible reason for this could be the exceptional amount of weight the device has to carry. Read all instructions. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Attach the circuit breaker to the batterys positive terminal and then connect the red cable from the circuit breaker to the solenoid box. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Thanks Clarence. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Do not place finger(s) through hook. Call to Order: 1-800-444-3353. First of all, check the winch for any breakage or uncovered wires. Remove the top cover of the Solenoid Box to drill holes for mounting screws. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. This wire rope must be discarded and not be used. It's just that simple! It is affordable yet features extreme power and efficient, advanced design. The next item on the list is a hawse fairlead. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. This badland winch parts diagram is very helpful for any kind of wiring task. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Synthetic ropes are lighter and flexible than steel cables. Only winch with the winching vehicle s transmission in neutral. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. Do not route electrical cables near sharp edges or parts that will move or become hot. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Always wear good heavy-duty leather gloves when working the winch. It is permanently damaged and must not be used. Engage clutch before starting. After intensive testing and experiments, this device is designed with advanced technology. It has a user-friendly design that makes its installation quite easy and smooth. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Prevent entanglement. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Drill holes appropriate for the hardware at the marked locations. Keep clear of fairlead when operating. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. A simple plug and play-action provide ease of winching in and out with a push of a button. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? The appealing features of the Badland 2000 Marine winch include being able to permanently mount it to your trailer, bumper, and even truck bed. Check for voltage at armature port with Switch pressed. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. Find the most comprehensive badland winch parts list for your replacements and upgrades. Later tighten them with the help of a drill. An installation manual is also part of the package. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Or trade for a new Apex 5500 long drum winch or equivalent. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. Badland 63769 ZXR 9000 lb. Industrial/Tow Truck Electric Winch Owner's Manual Obey all safety messages that follow this symbol to avoid possible injury or death. The gloves make the wiring process safe and prevent electric shocks.
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